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U.S. Pipe & Foundry - Bessemer Plant, Bessemer AL Emission Control System Upgrade Project

Summary: This is a Turn Key Contract to engineer and install new cupola controls and equipment to meet U.S. MACT standards for cupola and emission-control. The following is a list of equipment and systems that were included in the project:

• Main blower with automatic air weight control
• After burner system with proportional control
• Combustion Chamber spray nozzles with proportional water flow control
• Hot blast recuperator
• Flue Gas Cooler and Fan with proportional control
• TETS system for dust treatment of heavy metals utilizing in stream injection
• Five module baghouse guaranteed to meet MACT standards
• Automatic module cleaning
• VFD on Fan for proportional control
• Broken Bag Detectors
• Complete integrated PLC control system with graphical operator interface and Historical data logging
• System Stack

   Summary of Controls

• To engineer and install new cupola controls and equipment to meet U.S. MACT standards for cupola and emission-control. The following is a list of equipment that is included in the project
• Software upgraded, engineering, manpower programming to integrate and upgrade the Cupola Emission control system.
• Systems included all trending, alarms, data logging, archiving, automatic functions, manual controls to monitor Cupola Operations.