Industrial Melt Systems for Foundries

Industrial Melt Systems by EC&S

EC&S builds industrial melt systems to meet the needs of foundries and manufacturers around the world. Our experts have 40+ years of experience designing, installing and operating industrial melt systems for foundries. Combining this practical knowledge with our technical expertise, we engineer melt systems that run successfully from day one—eliminating the need for modifications after start-up and delivering an optimum return on investment.

Melt System Solutions for Foundry Operations

Industrial melt systems are furnaces that melt scrap and native metal for use in the manufacture of cast or molded parts. Selecting the right type of melt system depends on the metal or alloy to be processed and the expected rate of casting production. EC&S foundry engineers have proven experience with metallurgical processes and all types of foundry operations. We provide comprehensive services for the following industrial melt systems:

We provide comprehensive services for the following industrial melt systems: 

As a turn-key foundry solutions provider, EC&S handles all phases of melt system installation and start-up. Expertise includes:

  • Melt system layout & installation
  • Manufacture & installation of cupolas
  • Manufacture & installation of reverberatory furnaces
  • Acquisition & installation of alternative melt systems
  • Total foundry facility design & construction
  • Power supply design & installation (from utility to application)
  • Material handling systems for metal & fuel
  • Development of preventative & predictive maintenance procedures
  • Enhancing manufacturing process & flow procedures
  • Melt system emissions compliance

A Long-Term Partner for Success

The goal of EC&S is to build long-term client partnerships. Our forward-thinking melt system solutions incorporate routine maintenance procedures along with predictive upgrades and replacements, so your facility meets the manufacturing challenges of today and beyond. Contact an EC&S melt system specialist online or speak to an EC&S representative at 205.833.9900 for more information.

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