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Rochester Metals

Description: Turnkey installation for a green sand mold line.
Contract: $2.8 million.
Schedule: 12 months

Summary: The project included the installation of a Disamatic Mark V molding machine and associated equipment. EC&S was responsible for all vibratory casting handling equipment, all return sand system equipment, a sand mullor, all prepared sand system equipment, a pressure pour system, all of the dust collection equipment, and the finishing equipment which was the blast machine, conveyors and grinders. EC&S provided engineering services for the layout, installation, power distribution and instrumentation of the system, this included building control panels and providing the PLC programming for the system.

• SBC Spill Sand Feeder
• Bi-Directional Mold Dump Conveyor
• Bad Heat Feed Conveyor
• Didion Feed Conveyor
• Casting Cooling Conveyor with 90 degree curve
• Accumulating Weigh Conveyor
• Muller Sand Feeder with air bag assembly
• Muller Batch Hopper
• Bond Feeder System
• Wheelabrator 34 cu. ft Supper III Shotblast
• Shotblast Feed Hopper
• Disa Feed Belt
• Disa Feed Belt Aerator
• Disa Feed Chute
• Disa Pouring Loop Maintenance Spur
• Vibrating Conveyor for the System